Reliability, Safety & Peak Performance
At Electromech Engineering Enterprises ensure Inspection of Process equipment so that your equipment is industry-approved, safest possible, and at peak efficiency. Process equipment is an essential part of the pharmaceuticals, chemicals, petrochemicals, food processing, oil & gas, and power generation sectors. Periodic and adequate inspections avoid early equipment failure, reduce downtime, and extend the equipment life.
International Inspection & Testing Services
Process equipment inspection is an overall rehabilitation of the mechanical condition of equipment, operational condition, and safety utilized in process and manufacturing facilities. It is a heavy equipment inspection program such as heat exchangers, pressure vessels, reactors, condensers, agitators, storage tanks, pipelines, and filters for corrosion, wear, material degradation, and failure points.
These inspections, aside from adhering to industry practices, also result in early detection of risk and, thus, costly repair and manufacturing downtime avoidance.
Important Process Equipment Inspection Items
1. Visual & Structural Integrity Examination
- Visual examination for corrosion, erosion, cracking, or deformation, internal and external.
- Verification of Weld Seam & Joint for structural integrity.
- Coating & Lining inspection for material wear & degradation.
2. Non-Destructive Examination (NDE) Methods
We utilize advanced NDT techniques to locate hidden defects without damaging them:
- Ultrasonic Testing (UT): Examines wall thickness and internal flaws.
- Radiographic Testing (RT): Detects cracks, voids, and weld flaws.
- Magnetic Particle Testing (MPT): Detects surface and near-surface flaws.
- Dye Penetrant Testing (DPT): Detects surface cracks and material flaws.
- Eddy Current Testing (ECT): Detects corrosion, pitting, and tube/pipe wall thinning.
3. Pressure & Leak Testing
- Hydrostatic & Pneumatic Testing: Both pressure-holding integrity and capacity.
- Vacuum Leak Detection: Tests vacuum-tight seals of vacuum systems.
- Helium Leak Testing: Detects micro-leaks in mission-critical systems.
4. Operational & Functional Testing
- Performance Monitoring: Tests flow rates, temperature uniformity, and pressure uniformity.
- Agitator & Mixer Functionality: Tests smooth function and mix uniformity.
- Heat Transfer Efficiency: Tests heat transfer efficiency on exchangers and condensers.
Our Process Equipment Inspection Service Features
- Photo Enhanced Detailed Report: Photo enhanced detailed report, analysis, and development recommendation.
- Techniques Used At A Higher Level: High-level tools for the detection of extremely small faults.
- Inspector Expert: Expert and qualified inspectors according to ASME, API, and ISO.
- Inspect Plans Based on Customized: Industry-based as well as customized plans for inspection.
- Shutdown Zero: Planned inspection to keep shutdown hours to zero.
- Regulatory Compliance Guarantees: Guarantees regulatory compliance regarding quality and safety.
Equipment Inspection Role for Process
- Safety Enhancement: Averts accidents resulting from equipment failure and risk of danger.
- Compliance Guarantees: Meets industry- and regulation-compliant requirements such as ASME, API, and ISO.
- Cost of Prevention: Avoids money and time wasted in terms of prevention cost and shutdown time of plant and correction.
- Enhanced Operating Efficiency: Ensures smooth and efficient working operation.
- Enhances Equipment Life: Avoids wear and tear, thus enhancing life.
- Guarantees Product Quality: Avoids the final product from becoming unstable and unsafe by making the process stable.
Industries We Serve
- Pharmaceuticals - For process manufacturing in a clean environment.
- Chemical & Petrochemical Industries - For corrosive environments and high-pressure applications.
- Oil & Gas - For ensuring critical process system integrity.
- Food & Beverage - Clean and efficient process maintained.
- Power Plants - Optimum power output and safety.
- Water Treatment Plants - Highest reliability and highest environmental awareness.
Why Electromech Engineering Enterprises?
- Years of Experience & Accuracy: People-process-expertise consistency in testing varied process equipment.
- Knowledgeable Testers: Technologists with practical experience, to international testing standards.
- Cutting-Edge Equipment & Techniques: Advanced NDT and diagnostic equipment.
- Solutions for You: Solutions customized to your specific operating conditions.
- On Time & Reliable Service: Perfection in delivery.
Book Now Today for Process Equipment Inspection!
Your process equipment is in the best of hands, reliable, efficient, and safe with Electromech Engineering Enterprises. Peak performance, zero downtime, and industrial quality are assured through our professional inspections.
